Project References

In a short span OPS has been able to execute some notable projects in the EPC Industry. This has been possible by being able to utilize skilled and experienced workforce that has a rich years of experience in the Oil & Gas and Construction Industry

The few notable achievements of OPS are as follow

Engineering Projects



Shams # 4 Flowline Project, 2008

Client: PTT Exploration and Production Public Company Limited
EPC Contractor:
Global International
Location:
Block 44, Shams Oil Field, Oman

OPS executed the Engineering, Design, Supply & Installation of Complete piping, electrical And Instrumentation Package consists of PLC based well head Control panel, pressure and temperature Transmitters Choke ESD valves, Heat and Gas Detectors & Various Gauges.

OPS was the part of the PTTEP Oman Company Limited project that involved the construction and operation of a flowline from the Shams Field Well 4 to the Shams Central Processing Plant (SCPP) in the Shams Field, Block 44, located south west of Santayana, Dhahirah Region, Sultanate of Oman.

The OPS scope included detail Engineering, Procurement, Construction, Pre-commissioning, & Commissioning of

  • Shams 4 Well Head Area
  • Shams 4 gathering Flowline
  • SCPP Manifold area hook-up
  • Utilities hook-up with existing facilities


Installation and Calibration of Automatic Tank Level Gauge System, 2008

Client: Petroleum Development of Oman
EPC Contractor: Special Technical Services
Location: Lekhwair, Fahud and Yibal

OPS successfully supplied and installed tank gauging system and associated piping for crude storage tanks at the PDO sites of Lekhwair, Fahud and Yibal.

This work included the replacement of a crude storage tank level gauge system that was positioned at 11m height.. The old tank level gauge system was up-graded to Automatic level gauge system based on tape and float system designed by M/S Varec System USA.





Shams# 15 Flow Line Project, 2008

Client: PTT Exploration and Production Public Company Limited, 2008
EPC Contractor: Arabian Industries
Location: Block 44, Shams Oil Field, Oman

This work included the installation, loop checking and commissioning of all Flow line instruments (pressure gauges, pressure transmitters, temperature gauges and temperature transmitters).Installation, loop checking & commissioning of BGU’s, Fusible plugs, Choke valve, Alarm, Beacon & Gas detectors. Tubing for SCSSV, SSV, Choke valve, Wing valve & Fusible plug from Well head panel to Field.

OPS also did the flushing & pressure testing of the tubing as well as provided commissioning assistance for the whole system.




33kv Transmission Line, 2009

Client: Oman Gas Company
EPC Contractor: Punj Lloyd LLC
Location: Saih Rawal

OPS executed the Engineering Procurement Construction & commissioning of 33kV over head line extension to the existing power infrastructure of OGC to provide power to BVS-01 block valve station in Saih Rawal. This scope of work included all activities necessary and required in and for the completion of instrumentation works, testing and pre-commissioning of the block valve stations.




Field bus Up-Gradation at Barka, 2009

Client: Oman Gas Company
EPC Contractor: Seven Seas Petroleum LLC
Location: Barka, Oman

OPS undertook the upgradation work of Oman Gas Company in Barka. This included the removal and replacement of existing field instruments as well as necessary erection in field and Control room. The job was done on a live plant and system. The main activities involved in this project were installation of Junction box, Field Instruments, Calibration, Impulse tubing modifications for pressure instruments and Fabrication of Junction box supports. All this work was executed by qualified personnel and as per the OGC installation practice.


Shams #12 & #13 Flow Line Project, 2009

Client: PTT Exploration and Production Public Company Limited
EPC Contractor: Global International
Location: Block 44, Shams Oil Field, Oman

OPS scope of work involved the Engineering ,Design and Supply & installation of complete Piping, Electrical & instrumentation package consisting of 50 meters of CS piping from well head to gathering station. OPS also installed the PLC Based Well Head Control Panel, Pressure and Temperature Transmitters, Choke and ESD valves, Heat and Gas detectors, and other various Gauges. The Scope also include fabrication and Commissioning of 2 chemical injection skids and interfacing the control with existing plant logic running on AB PLC system. The project was done in the two development well (shams-12 and shams-13) of PTTE Oman Company in block 44 located in North West region of Oman.


ORPC Thermocouple Installation, 2010

Client: Oman Refineries & Petrochemicals Company LLC (ORPC)
EPC Contractor: Orbital Projects and Services LLC (OPS)
Location: Sohar

This major is a major milestone for OPS. OPS undertook this project as the EPC contractor for the Engineering, Procurement, Installation and Commissioning of thermocouples for the expansion Joints in Sohar Refinery of ORPC. This Project was a critical operational Project for ORPC and as it was a part of the 2010 Shutdown of the Sohar Refinery. OPS along with the coordination and installation assistance from Bellow Manufacturer based in the US, Yokogawa and other third party specialists successfully completed the project within the Shutdown period. TR engineering were the engineering sub contractor to Orbital Projects and Services LLC for this project.


Water Injection Upgrade Project, 2009

Client: Daleel Petroleum Company LLC
EPC Contractor: Orbital Projects and Services LLC (OPS)
Location: Ibri, Daleel

Yet another major work done by OPS in the Oil & Gas industry. This work included the Design, Engineering, Procurement, Construction, Testing & Commissioning of two Gas Engine direct driven Water injection pumps in the Daleel Petroleum reservoirs in Ibri, Oman. The scope of work also included instrumentation and civil works like installation cyclic change over panel, PE/Roto lining of pipes, civil foundations, shed works, cabling for instruments etc. The objective of this project is to upgrade the existing water treatment facility in Ibri to treat additional and excess produced water coming out from the wells as a result of water injection into reservoir wells to maintain the pressure as well as enhancing the oil recovery.



Chemical Injection Skid & Seal Oil Pump Project ORPC, Ongoing

Client: Oman Refineries and Petrochemical Company (ORPC)
EPC Contractor: Orbital Projects and Services LLC (OPS)
Location: Minal Al Fahal, Oman

This project involved the Design, Engineering, procurement, construction, testing, commissioning of six numbers of chemical injection skids & augmentation of a new seal oil pump connecting with the existing pump facility. It includes VFD panels, cabling for instruments etc.


ORPC ESD Revamp, 2010

Client: Oman Refineries and Petrochemical Company (ORPC)
EPC Contractor: Orbital Projects and Services LLC (OPS)
Location: Sohar, Oman

The scope of work issued by Oman Refineries and Petrochemicals Company- Sohar Refinery (ORPC-SR) for carrying out basic and detailed engineering, preparation of BOM, procurement of equipment/materials, shipping, preparation of BOQ, construction, inspection and testing, pre-commissioning and commissioning for providing 2oo3 (Two Out Of Three) voting system for tags in CO boiler of Residual Fluidic Catalytic Cracking (RFCC) unit of Sohar Refinery, Oman. The Scope of work also included making provision for process connection in High Pressure Vessels, Pipes and Ducts .Modification in Yokogawa DCS system, Modification in Honeywell ESD system, Field Tubing and Cabling. TR engineering was the engineering consultants for this project.

OPS executed this project within 60 days of the allotted 90 days of Sohar Refinery Shutdown schedule with the help of high quality work ethics and qualified workforce.


BPS Electrification at Masirah Island , 2010

Client: CH2MHILL / MODES
EPC Contractor: Orbital Projects and Services LLC (OPS)
Location: Masirah Island, Oman

OPS undertook the Design and Engineering, Procurement, Installation and Commissioning of a power supply station for the Booster Pump Supply (BPS) in the RAFO air base in Masirah Island. In this work OPS successfully installed an 11kV/0.433kv transformer, 11kv Ring main unit, 250kva Diesel generator. The other major activities involved in this project were the 11kv cable ring de-energisation, splicing and straight joining of a power cable, cable terminations etc. The specific scope of work was all electrical work required for providing power to an existing Booster Pump Station (BPS), fuel pipeline system including beach termination units and pipeline grounding of approximately 3.0 km of 300 mm diameter carbon steel pipe located on Masirah Air Base, Masirah Island, Oman.


NMC Revamp Project, 2007

Client: National Mining Company (NMC), Oman
EPC Contractor: Orbital Projects and Services LLC (OPS)
Location: Sohar, Oman

This project included the complete re-vamp of entire piping, mechanical erection and electrical & instrumentation systems at NMC, Sohar. Project scope included installation & commissioning of Pumps and motors, piping and PLC Systems, instrumentation equipments; electrical equipments like LV switch boards, transformer, cabling etc.


Flow Metering System Replacement, 2008

Client: Oman Refinery Petrochemical Company
EPC Contractor: Advanced Oilfield Technology Co. LLC
Location: Raysut, Salalah, Oman

OPS successfully executed the removal and replacement of an existing flow metering system and piping for loading arms at the oil terminal fuel depot of OOMC at Salalah. This scope of work included Engineering, Installation and Commissioning of new flow metering system. The main works included piping, spool modification to accommodate new flow meters, welding radiography test, hydro testing, installation of Accuload flow computer, calibration and commissioning.


Well Test ESD Panel, 2008

Client: Abraj Energy Services, Oman
EPC Contractor: Orbital Projects & Services LLC

Abraj Energy Services contracted OPS for the Design, Procurement, fabrication of well test emergency shutdown panel for their well testing sites in Oman. The scope included Design of Hydraulic system to control 3 Well head valves incorporating necessary control logic for operation and shutdowns







Compressor Installation for Daleel Gas Plant, 2008

Client: Daleel Petroleum LLC , Oman
EPC Contractor: Special Technical Services (STS)

OPS was a part of the compressor installation project handled by STS for Daleel Gas Plant. The OPS scope of work included the design and installation of civil structures, civil foundations and pipe supports including all earth work and associated pipe work.


2 X 700 Cubic Meter Sewage Treatment Plant at Fahud, Ongoing

Client : Petroleum Development of Oman (PDO)
EPC Contractor: Integrated Engineering Contracting Company (IECC)
Location: Fahud, Oman

OPS in collobartion with AES Arabia, Saudi Arabia has undertaken the engineering , design, supply and installation of electromechanical work related to the construction of a new sewage treatment plant (STP) in Fahud, Oman. The scope of work included plant piping ,GLS Tank erection, installation of equipments like pumps, filters, blowers and related electrical and instrumentation equipments. The project also include erection and commissioning of 3 KM of HDPE piping for bringing in Sewage from existing smaller STPs and transfer of raw water to evaporations ponds.

The Sewage Treatment Plant is designed to handle 1,400 cum of domestic raw sewage per day.


2X700 Cubic Meter Sewage Treatment Plant at Quarnalam, Nearing Completion

Client: Petroleum Development of Oman (PDO)
EPC Contractor: Integrated Engineering Contracting Company (IECC)
Location: Quarnalam, Oman

The scope of work include design, engineering, preparation of submittal documents, supply of electromechanical equipments, installation and commissioning of equipments at PDO site in Quarnalam. OPS in collobartion with AES Arabia, Saudi Arabia executed work included plant piping ,GLS Tank erection, installation of equipments like pumps, filters, blowers and related electrical and instrumentation equipments. The project also include erection and commissioning of 3 KM of HDPE piping for bringing in Sewage from existing smaller STPs and transfer of raw water to evaporations ponds.

The Sewage Treatment Plant is designed to handle 1,400 cum of domestic raw sewage per day.


ESD Panels for Well Head Applications, 2009

Client : MB Petroleum Services LLC
EPC Contractor : Orbital Projects & Services LLC

The scope of work included design, engineering and supply of 9 ESD Panel for Well test applications to control 3 X’mas tree valves (Pressure rating of 15,000 PSI) using Hydro- Pneumatic Control logics.









32” Pipeline Station Equipment Erection, Electrical & Instrumentation, 2008

Client : Oman Gas Company (OGC)
EPC Contractor: Punj Lloyd

OPS was entrusted by Punj Lloyd with installation & commissioning of all block valve station equipments ,electrical & instrumentation system for the 32”Pipeline project in various block valve stations including Transformers, UPS, LV panels ,Analyzers, transmitters ,pig signalers trenching ,cabling etc.


Tank Farm Cable Replacement work, 2009

Client : Oman Oil Marketing Company
EPC Contractor: Orbital Projects and Services LLC (OPS)
Location : Mina – Al –Faleh, Muscat

Oman Oil contracted OPS for the engineering, procurement and installation of instrumentation cables as a part of the cable replacement works in the J.V terminal of Oman Oil in Mina al Faleh, Muscat. The scope of work included cable laying, cable dressing, glanding and termination, Fabrication and installation of Cable tray and its supports.

ORPC Pump Replacement Project, 2009

Client: Oman Refinery Company
EPC Contractor : Advanced Oilfield Technology Co. LLC
Location:
Mina – Al –Faleh, Muscat

OPS bagged the scope of engineering, supply and installation of 5 numbers of API /TPI pumps for 5 new pumps that were set up as a part of the ORPC waste treatment process The activities involved in this project included supply and installation of Level instruments, Gauges, RCU and necessary cabling in the field and control room Modifications of the Control logic in the system.


Cable Replacement and New Instrumentation, 2010

Client : Oman refinery and Petrochemicals Company LLC
EPC Contractor : Al Hasan Engineering Co. SAOG
Location : Mina – Al –Faleh, Muscat

The engineering, procurement and installation of new cables and JBs and Instrumentation inside the selected locations of the Oman refinery company were contracted to OPS. The scope was inclusive of activities like cable trenching, cable laying ,Supports for JBs and instruments ,loop checking, DCS modification and commissioning .


Expansion of Storage Facility at Rusayl Plant, 2009

Client : Jotun Paints LLC
EPC Contractor: Simon Engg. & Partners LLC
Location: Jotun Factory, Rusayl Industrial Area, Oman

As part Jotun Paint’s storage facility expansion works, OPS executed the related mechanical and civil works at the plant in Rusayl Industrial Area. The mechanical work included installation of pipes, instruments , valves , strainers and other materials. The civil works and structural works included erection of additional structural steel items for extending the storage shed. Construction a monolithic firewall without any construction joint to prevent any seepage.



PROJECT REFERENCE

The Sales and trading division of Orbital division handles sales, marketing & trading of various engineerig equipments required for various industry sectors like Oil & Gas, Power, and Water.

The few notable achievements are as follows:

1. South Oman HMI and Alarm Rationalisation Project, 2010 Client: Petroleum Development of Oman (PDO) EPC Contractor: Orbital Projects and Services LLC (OPS) Location: Marmul, Oman

PDO had a requirement of a new SCADA system to monitor and control all new and existing processes/facilities in the Marmul CCR. Orbital undertook the design, procurement, and installation of SCADA system based on the latest versions of Wonderware ArchestrA software bundle. This SCADA system also allowed operators in Nimr, Rima and Bahja control rooms to monitor and control all the processes.

2. Quram Remote Terminal Unit, 2010 Client: Oman Electricity Transmission Company SAOG (OETC) EPC Contractor: Galfar Engineering & Contracting SAOG Location: Quram, Muscat, Oman

As a part of the grid station up-gradation project of OETC’s 132 KV substation at Quram, Orbital was involved in the supply, testing & commissioning of 132 KV and 33 KV RTU. The scope of work covered Remote Terminal Unit (RTU) and communication equipment supply and related works.